Elsevier

HardwareX

Volume 11, April 2022, e00317
HardwareX

Hardware Article
Low-cost, open-source XYZ nanopositioner for high-precision analytical applications

https://doi.org/10.1016/j.ohx.2022.e00317Get rights and content
Under a Creative Commons license
open access

Abstract

Nanoscale positioning has numerous applications in both academia and industry. A growing number of applications require devices with long working distances and nanoscale resolutions. Friction–inertia piezoelectric positioners, which are based on the stick–slip mechanism, achieve both nanometer resolution and centimeter-scale travel. However, the requirements of complex preload mechanism, precision machining, and precise assembly increase the cost of conventional friction–inertia nanopositioners. Herein we present the design of an open-source XYZ-axis nanopositioning system. Utilizing a magnet-based stick–slip driving mechanism, the proposed XYZ nanopositioner provides several advantages, including sub-nanometer resolution, a payload capacity of up to 12 kg (horizontal), compact size, low cost, and easy assembly; furthermore, the system is adjustment-free. The performance tests validate the precision of the system in both scanning and stepping operation modes. Moreover, the resonant spectra affirm the rigidity and dynamic response of the mechanism. In addition, we demonstrate the practical applications of this nanopositioner in various measurement techniques, including scanning electron microscopy, vibrometry, and atomic force microscopy. Furthermore, we present 11 variations of the nanopositioner designs that are either compatible with ultra-high-vacuum systems and other existing systems, 3D printable, or hacking commercial linear slides.

Keywords

Nanopositioning
3D printing
Atomic resolution
Vibrometer
Atomic force microscopy
Scanning electron microscopy

Abbreviations

IDUN
Intelligent Drug Delivery and Sensing Using Microcontainers and Nanomechanics
PZT
Piezoelectric actuator
DAC
Digital-to-analog converter
OSF
Open Science Framework
PLA
Polylactic acid
OPU
Optical pick-up unit
AFM
Atomic force microscope
SEM
Scanning electron microscope
DVD
Digital video disc
HOPG
Highly oriented pyrolytic graphite

Cited by (0)

(Edwin) En-Te Hwu is currently an Associate Professor of the center of Intelligent Drug Delivery and Sensing Using Microcontainers and Nanomechanics (IDUN) in the Department of Health Technology at the Technical University of Denmark. He was a postdoctoral fellow in working group 5.25 Scanning Probe Metrology at German National Metrology Institute. He has a Mechanical Engineering and system integration background. Moreover, he builds instruments to perform unique research, which commercial systems cannot fulfill. His early research carrier in Taiwan mainly focused on nanometrology instrumentation. He actively collaborated with research institutes in Japan, Denmark, Germany, the United Kingdom, and the United States. Later, he started his carrier in Denmark in drug delivery, biosensing, lab-on-a-disc, and high-resolution 3D printing research. He often builds instruments with an unorthodox approach, implementing consumer electronics components. This is more complicated than using standard research-grade parts. Nevertheless, leveraging the billions of USD invested in consumer electronics, mass-produced, high-quality, and low-cost components lead to many benefits such as higher performance, shorter time-to-market, and lower production cost. This approach has resulted in high value-adding technologies/patents and six startup companies. For example, Blu-ray-based 3D printing led to a startup: Atto3D. Another startup, BluSense Diagnostics, used a Blu-ray drive for disease diagnostics and was nominated for the 2021 European Inventor Award. His Nt-Unit and Atto3D teams received the largest TW and DK governmental pre-startup prizes.